Connecting to the USB Console Port¶

This guide shows how to access the serial console which can be used for troubleshooting and diagnostics tasks as well as some basic configuration.

There are times when directly accessing the console is required. Perhaps GUI or SSH access has been locked out, or the password has been lost or forgotten.

Install the Driver¶

A Prolific PL2303 USB-to-UART Bridge driver is used to provide access to the console, which is exposed via the USB Mini-B (5-pin) port on the appliance.

If needed, install an appropriate Prolific PL2303 USB to UART Bridge driver on the workstation used to connect with the device.

There are drivers available for Windows available for download.

For Windows, choose Windows Driver Installer Setup Program.

Note

The correct driver should install automatically for Windows 10 and above the first time the workstation is connected to the Netgate® appliance. It may take up to 3 minutes for the driver to install.

Note

A new UART chip is being used on SG-5100s shipped after December 30, 2020.

Windows 10 may "just work." The new driver update has been installed by a regular Microsoft update. There are Windows driver downloads that provide support for this part directly from the manufacturer here: https://prolificusa.com/product/pl2303gc-usb-full-uart-bridge-controller-gpio/

Technical Information for the new UART chip:
Prolific USB to Full UART Bridge Controller with GPIO
Chip Number PL2303GC Product Data Sheet
Part Number PL2303G4ZJG8P2
Chip Product ID 23a3
Part released December 4, 2019
Any operating system prior to this date will not have the driver unless the OS has been updated.

There are drivers available for macOS available for download.

For macOS, choose Mac OS Drivers.

Apple has introduced a new feature in macOS 10.13 (High Sierra) which requires user approval before loading new third-party kernel extensions.

When installing the new driver, a prompt will appear mentioning that the extension is blocked. Click Open Security Preferences, then click the lock icon to unlock the settings, authenticate, then click Allow.

If the prompt does not appear, Navigate to System Preferences, Security & Privacy, click General, then click Allow.

Note

A new UART chip is being used on SG-5100s shipped after December 30, 2020.

Netgate TAC has received reports or problems using macOS as a serial console connection for the new Prolific UART chip. If a Mac cannot connect, please try a Microsoft Windows or Linux connection to the console port.

There are macOS driver downloads that provide support for this part directly from the manufacturer here: https://prolificusa.com/product/pl2303gc-usb-full-uart-bridge-controller-gpio/

Technical Information for the new UART chip:
Prolific USB to Full UART Bridge Controller with GPIO
Chip Number PL2303GC Product Data Sheet
Part Number PL2303G4ZJG8P2
Chip Product ID 23a3
Part released December 4, 2019
Any operating system prior to this date will not have the driver unless the OS has been updated.

There are drivers available for Linux available for download.

Recent versions of many Linux distributions include this driver and will not require manual installation.

Note

A new UART chip is being used on SG-5100s shipped after December 30, 2020.

There are Linux driver downloads that provide support for this part directly from the manufacturer here: https://prolificusa.com/product/pl2303gc-usb-full-uart-bridge-controller-gpio/

Technical Information for the new UART chip:
Prolific USB to Full UART Bridge Controller with GPIO
Chip Number PL2303GC Product Data Sheet
Part Number PL2303G4ZJG8P2
Chip Product ID 23a3
Part released December 4, 2019
Any operating system prior to this date will not have the driver unless the OS has been updated.

Tip:

Linux kernel 5.5 contains the appropriate driver for the newer PL2303GC USB-to-UART bridge. This kernel version is relatively new and consequently is not present on most linux systems. It's possible to upgrade the kernel to version 5.5 or higher to utilize the driver compiled with that kernel. Another option is to compile the latest driver to load separately.

The following steps to compile the latest Prolific PL2303 driver have been tested on Linux Mint 18-19.

1. Download the driver:

curl -o driver.zip https://prolificusa.com/app/uploads/2019/06/PL2303G_Linux_Driver_v1.0.4.zip

2. Extract the driver archive:

unzip driver.zip

3. Navigate to the extracted driver folder:

cd PL2303G_Linux_Driver_v1.0.4

4. Check running kernel version and cd to the directory that best matches the kernel version. Example:

uname -r
   
5.0.0-32-generic
   
cd 5.0_ok

5. Update the "PWD" string in the Makefile:

sed -i 's/PWD/shell pwd/' Makefile

6. Compile the driver:

sudo make all

7. Copy the compiled module to the appropriate kernel module library:

sudo cp -f pl2303.ko /lib/modules/$(uname -r)/kernel/drivers/usb/serial/

8. Unload the existing pl2303.ko module:

rmmod pl2303.ko

9. Load the compiled driver in it's place:

insmod pl2303.ko

10. Commit the settings to load during reboot:

echo "pl2303" >> /etc/modules

Recent versions of FreeBSD include this driver and will not require manual installation.

Note

A new UART chip is being used on SG-5100s shipped after December 30, 2020.

Netgate is not aware of any new drivers available for FreeBSD.

Connect a USB Cable¶

Next, locate an appropriate USB cable that has a USB Mini-B (5-pin) connector on one end and a regular USB Type A plug on the other end. These cables are commonly used with smaller USB peripherals such as GPS units, cameras, and so on.

Gently push the USB Mini-B (5-pin) plug end into the console port on the appliance and connect the USB Type A plug into an available USB port on the workstation.

Tip

Be certain to gently push in the USB Mini-B (5-pin) connector on the device side completely. With most cables there will be a tangible “click”, “snap”, or similar indication when the cable is fully engaged.

Apply Power to the Device¶

On some devices when using a USB serial console port the serial port will not appear on the client operating system until the device is plugged into a power source.

If the client OS does not see the serial device, connect the power cord to the device to allow it to start booting.

If the device appears without power, then better to wait until the terminal is open before connecting power so the client can view the entire boot output.

Locate the Console Port Device¶

The appropriate console port device that the workstation assigned as the serial port must be located before attempting to connect to the console.

Note

Even if the serial port was assigned in the BIOS, the workstation OS may remap it to a different COM Port.

To locate the device name on Windows, open Device Manager and expand the section for Ports (COM & LPT). Look for an entry with a title such as Prolific USB-to-Serial Comm Port. If there is a label in the name that contains “COMX” where X is a decimal digit (e.g. COM3), that value is what would be used as the port in the terminal program.

assignment

The device associated with the system console is likely to show up as, or start with, /dev/cu.usbserial-<id>.

Run ls -l /dev/cu.* from a Terminal prompt to see a list of available USB serial devices and locate the appropriate one for the hardware. If there are multiple devices, the correct device is likely the one with the most recent timestamp or highest ID.

The device associated with the system console is likely to show up as /dev/ttyUSB0. Look for messages about the device attaching in the system log files or by running dmesg.

Note

If the device does not appear in /dev/, see the note above in the driver section about manually loading the Linux driver and then try again.

The device associated with the system console is likely to show up as /dev/cuaU0. Look for messages about the device attaching in the system log files or by running dmesg.

Note

If the serial device is not present, ensure the device has power and then check again.

Launch a Terminal Program¶

Use a terminal program to connect to the system console port. Some choices of terminal programs:

For Windows the best practice is to run PuTTY in Windows or SecureCRT. An example of how to configure PuTTY is below.

Warning

Do not use Hyperterminal.

For macOS the best practice is to run GNU screen, or cu. An example of how to configure GNU screen is below.

For Linux the best practices are to run GNU screen, PuTTY in Linux, minicom, or dterm. Examples of how to configure PuTTY and GNU screen are below.

For FreeBSD the best practice is to run GNU screen or cu. An example of how to configure GNU screen is below.

Client-Specific Examples¶

PuTTY in Windows¶

Open PuTTY and select Session under Category on the left hand side.
Set the Connection type to Serial
Set Serial line to the console port determined previously
Set the Speed to 115200 bits per second.
Click the Open button

PuTTY will then display the console.

An example of using PuTTY in Windows¶

PuTTY in Linux¶

Open PuTTY from a terminal by typing sudo putty

Note

The sudo command will prompt for the local workstation password of the current account.
Set the Connection type to Serial
Set Serial line to /dev/ttyUSB0
Set the Speed to 115200 bits per second
Click the Open button

PuTTY will then display the console.

An example of using PuTTY in Linux¶

GNU screen¶

In many cases screen may be invoked simply by using the proper command line, where <console-port> is the console port that was located above.

$ sudo screen <console-port> 115200

Note

The sudo command will prompt for the local workstation password of the current account.

If portions of the text are unreadable but appear to be properly formatted, the most likely culprit is a character encoding mismatch in the terminal. Adding the -U parameter to the screen command line arguments forces it to use UTF-8 for character encoding:

$ sudo screen -U <console-port> 115200

Terminal Settings¶

The settings to use within the terminal program are:

Speed: 115200 baud, the speed of the BIOS
Data bits: 8
Parity: None
Stop bits: 1
Flow Control: Off or XON/OFF.

Warning

Hardware flow control (RTS/CTS) must be disabled.

What’s Next?¶

After connecting a terminal client, it may not immediately see any output. This could be because the device has already finished booting or it may be that the device is waiting for some other input.

If the device does not yet have power applied, plug it in and monitor the terminal output.

If the device is already powered on, try pressing Space. If there is still no output, press Enter. If the device was booted, it may redisplay the console menu or login prompt, or produce other output indicating its status.

From the console, a variety of things are possible, such as changing interface addresses. There is a full explanation of every console menu option in the pfSense software documentation.

Troubleshooting¶

Serial Device Missing¶

With a USB serial console there are a few reasons why the serial port may not be present in the client operating system, including:

No Power

Some models require power before the client can connect to the USB serial console.

USB Cable Not Plugged In

For USB consoles, the USB cable may not be fully engaged on both ends. Gently, but firmly, ensure the cable has a good connection on both sides.

Bad USB Cable

Some USB cables are not suitable for use as data cables. For example, some cables are only capable of delivering power for charging devices and not acting as data cables. Others may be of low quality or have poor or worn connectors.

The ideal cable to use is the one that came with the device. Failing that, ensure the cable is of the correct type and specifications, and try multiple cables.

Wrong Device

In some cases there may be multiple serial devices available. Ensure the one used by the serial client is the correct one. Some devices expose multiple ports, so using the incorrect port may lead to no output or unexpected output.

Hardware Failure

There could be a hardware failure preventing the serial console from working. Contact Netgate TAC for assistance.

No Serial Output¶

If there is no output at all, check the following items:

USB Cable Not Plugged In

For USB consoles, the USB cable may not be fully engaged on both ends. Gently, but firmly, ensure the cable has a good connection on both sides.

Wrong Device

In some cases there may be multiple serial devices available. Ensure the one used by the serial client is the correct one. Some devices expose multiple ports, so using the incorrect port may lead to no output or unexpected output.

Wrong Terminal Settings

Ensure the terminal program is configured for the correct speed. The default BIOS speed is 115200, and many other modern operating systems use that speed as well.

Some older operating systems or custom configurations may use slower speeds such as 9600 or 38400.

Device OS Serial Console Settings

Ensure the operating system is configured for the proper console (e.g. ttyS1 in Linux). Consult the various operating install guides on this site for further information.

PuTTY has issues with line drawing¶

PuTTY generally handles most cases OK but can have issues with line drawing characters on certain platforms.

These settings seem to work best (tested on Windows):

Window

Columns x Rows: 80x24

Window > Appearance

Font: Courier New 10pt or Consolas 10pt

Window > Translation

Remote Character Set: Use font encoding or UTF-8
Handling of line drawing characters: Use font in both ANSI and OEM modes or Use Unicode line drawing code points

Window > Colours

Indicate bolded text by changing: The colour

Garbled Serial Output¶

If the serial output appears to be garbled, binary, or random characters check the following items:

Terminal Speed: Ensure the terminal program is configured for the correct speed. (See No Serial Output)
Character Encoding: Ensure the terminal program is configured for the proper character encoding, such as UTF-8 or Latin-1, depending on the operating system. (See GNU Screen)

Serial Output Stops After the BIOS¶

If serial output is shown for the BIOS but stops afterward, check the following items:

Terminal Speed: Ensure the terminal program is configured for the correct speed for the installed operating system. (See No Serial Output)
Device OS Serial Console Settings: Ensure the installed operating system is configured to activate the serial console and that it is configured for the proper console (e.g. ttyS1 in Linux). Consult the various operating install guides on this site for further information.
Bootable Media: If booting from a USB flash drive, ensure that the drive was written correctly and contains a bootable operating system image.